Inside the Workshop: Weekly Remanufacturing Spotlight

Supporting the Trade with Obsolete & Hard-to-Find Units

This week we’re featuring a Lucas 26346A 12V starter motor, fitted to the iconic Jaguar E-Type 🇬🇧🏁

⚡ 12V | ⚙️ 9 Teeth | 🔄 CW | 🔧 Direct Drive

The challenge? There is no replacement available for this unit.

For motor factors, auto electricians, garages and classic vehicle specialists, obsolete units like this can leave you with very few options when a customer needs to get their vehicle back on the road.
That’s where we can help.
This original Lucas starter was sent to us for a full professional rebuild, restoring it to reliable working condition and keeping the original unit in service.

➡️ Before reconditioning
➡️ Fully rebuilt and ready to return to the customer

At DFJ Automotive, we support trade customers with the reconditioning of obsolete, specialist and hard-to-source starter motors and alternators across classic, commercial, industrial, agricultural and specialist applications.
Can’t source a replacement for your customer? Before turning the job away, speak to us — we may be able to rebuild the original.

📩 Send us the part number, application or photos of the unit and our team can help identify the options.

hashtag#RebuildOfTheWeek hashtag#TradeSupport hashtag#StarterMotor hashtag#JaguarEType hashtag#Lucas hashtag#AutoElectrical hashtag#MotorFactors hashtag#ClassicCarParts hashtag#ObsoleteParts hashtag#Reconditioning hashtag#Remanufacturing

This week’s project highlights the reconditioning of our DFJ020362 Starter Motor (24V CA45 S115, 11T CW, REP-G 1321F801), designed for military applications.

The images showcase:
• The unit prior to remanufacture
• The fully reconditioned starter motor ready for service

Starter motors used in military and defence applications are built for durability, but even these robust units are subject to wear over time. With many of these components being specialist or obsolete, sourcing direct replacements can be challenging and costly.

Our comprehensive reconditioning process includes full strip-down, detailed inspection, component refurbishment or replacement, and rigorous testing to ensure performance and reliability in demanding environments.
For organisations operating in defence, fleet, and specialist sectors, reconditioning offers a reliable and cost-effective solution to:

• Extend asset life
• Maintain operational readiness
• Reduce procurement costs
• Ensure continued compatibility with existing systems

We specialise in restoring critical components across military and industrial applications, including hard-to-source and discontinued units.

📩 Contact us to discuss your requirements.

hashtag#RebuildOfTheWeek hashtag#DefenceEngineering hashtag#StarterMotor hashtag#Remanufacturing hashtag#B2B hashtag#AssetManagement hashtag#EngineeringSolutions hashtag#Military

This week’s project features the reconditioning of a Delco Remy 12V 108A alternator, used in a Bentley application.
The images highlight:
• The unit prior to remanufacture
• The fully reconditioned alternator ready for service

High-output alternators in premium automotive applications are critical for maintaining electrical system performance. Over time, wear, component degradation, and internal faults can impact reliability — particularly in older or specialist vehicles where replacement options may be limited or costly.

Our reconditioning process includes full strip-down, detailed inspection, component refurbishment or replacement, and final testing to ensure the unit meets required performance standards.

For automotive specialists, restorers, and engineering businesses, reconditioning provides a practical solution to:
• Extend component lifespan
• Maintain originality and compatibility
• Reduce replacement costs
• Support sustainability initiatives
We specialise in restoring both modern and legacy units, including obsolete and hard-to-source components.

📩 Contact us to discuss your requirements.

hashtag#AutomotiveEngineering hashtag#Remanufacturing hashtag#B2B hashtag#Alternator hashtag#AssetLifecycle hashtag#EngineeringSolutions hashtag#Sustainability hashtag#Bentley

Rebuild of the Week 🔧

This week’s project highlights the reconditioning of a BOW9512B Vetus bow thruster, restored to full operational capability.

The images showcase:
• The unit prior to reconditioning
• The fully refurbished bow thruster following rebuild

Bow thrusters are critical for vessel manoeuvrability, particularly in confined or high-precision docking environments. Over time, exposure to harsh marine conditions can lead to wear, corrosion, and reduced performance.

Our comprehensive reconditioning process includes full strip-down, inspection, component refurbishment or replacement, and final testing — ensuring the unit is returned to reliable working condition.

For marine operators and service providers, reconditioning offers a cost-effective alternative to replacement, helping to:
• Extend asset lifespan
• Reduce maintenance costs
• Minimise downtime
• Maintain system compatibility

We specialise in supporting obsolete, ageing, and hard-to-source components across marine and industrial applications.

#MarineEngineering #Remanufacturing #B2B #AssetManagement #BowThruster #EngineeringSolutions #Sustainability #Vetus

This week’s project features the full reconditioning of a DC motor from a hydraulic pump Hesselman 24MA42-2WA, restored for reliable operational performance.

The images highlight:
• Multiple views of the unit prior to remanufacture
• The fully reconditioned motor following rebuild

DC motors within hydraulic systems are often subject to heavy loads and continuous operation, leading to wear, reduced efficiency, and eventual failure. In many cases, replacement units can be costly or difficult to source — particularly for older or specialised equipment.

Our reconditioning process provides a cost-effective and sustainable alternative.
Through complete strip-down, inspection, component restoration/replacement, and final testing, we return units to dependable working condition.

We support businesses across industrial and engineering sectors by extending asset life, reducing downtime, and maintaining system reliability — even for obsolete or hard-to-source components.

📩 Contact us to discuss your requirements.
hashtag#RebuildOfTheWeek hashtag#EngineeringSolutions hashtag#B2B hashtag#HydraulicSystems hashtag#DCMotor hashtag#Remanufacturing hashtag#AssetLifecycle hashtag#IndustrialEngineering

This week we’re showcasing the reconditioning of a CAV AC203R120 Alternator, completed for one of our railway engineering clients.

The image sequence highlights:
• The alternator in its rail application
• The unit prior to reconditioning
• The fully restored alternator ready for service

In the rail sector, reliability and asset longevity are critical. When dealing with ageing or obsolete components, sourcing direct replacements is often impractical or cost-prohibitive.

Our reconditioning service provides a proven alternative.
We deliver specialist remanufacturing and reconditioning solutions that restore performance, extend service life, and support continued operation of legacy systems — all while maintaining required specifications and standards.

Whether supporting rolling stock, infrastructure equipment, or specialist systems, we help minimise downtime and maximise asset value.

📩 Contact us to discuss how we can support your operations.

hashtag#RailwayEngineering hashtag#Remanufacturing hashtag#B2B hashtag#AssetManagement hashtag#ObsoleteParts EngineeringSolutions Sustainability Reliability

This week’s project highlights the remanufacture of a Delco Remy 1107943 6V starter motor, originally used in vehicles.

The visual sequence shows:
• Original vehicle application
• Pre-rebuild condition assessment
• Fully reconditioned unit ready for service

For businesses operating in classic automotive, heritage fleets, or specialist engineering sectors, sourcing replacement components for obsolete systems can be a major challenge. This is where our expertise adds value.

We provide end-to-end reconditioning and remanufacturing services, restoring legacy components to reliable working condition while maintaining original specifications wherever required. Our capabilities extend across obsolete, discontinued, and hard-to-source units — reducing downtime, avoiding costly redesigns, and supporting long-term asset sustainability.

If your operation relies on ageing or legacy equipment, we can help extend its service life with proven engineering solutions.

📩 Get in touch to discuss your requirements.

We’re proud to showcase the successful specialist reconditioning of a Sleipner U319320222 Boat Dynamo — restored to peak performance and ready to power reliably once again.

Our team carried out a full inspection, precision repairs, and thorough testing to ensure optimal efficiency, durability, and long-term reliability in demanding marine conditions.

✔️ Fully stripped, assessed & rebuilt
✔️ High-quality components used throughout
✔️ Performance tested to meet exacting standards

Keeping your marine systems running smoothly is what we do best.

📩 Get in touch to discuss your reconditioning needs.

#MarineEngineering #BoatMaintenance #DynamoRepair #Reconditioning #Sleipner

Specialist Job Completed ✅🛠️

We’ve just finished reconditioning a Vetus 50030601 bow thruster dynamo. What started as images from our client on his application (first image) has now turned into a precision job for a critical piece of marine equipment.

Bow thrusters rely on strong, reliable electrical performance for smooth manoeuvring, and that starts with a properly functioning dynamo. Our team brought this unit back to peak condition, ready to perform when it matters most 🚢
This is the kind of specialist reconditioning work we’re known for. Whether it’s hard-to-source units or niche marine applications, we have the expertise to deliver.

💡 Reconditioning specialists
⚙️ Marine electrical expertise
🔄 Extending equipment life
Got a unit that needs attention? Send us a message or get in touch today.

+44(0)1772705833 or sales@dfjauto.com
        

Rebuild of the Week – Inside our workshop / CAV AC7 rebuild 🔧

In this week’s feature, we take you behind the scenes of our workshop process:

• The journey begins with our core stock — a carefully sourced selection of units ready for reconditioning. Each one is inspected and assessed for rebuild potential.
• From there, we move into the detailed stages of remanufacturing, showcased here through a recent rebuild of a CAV AC7 alternator.
• Every component is stripped, cleaned, tested, and rebuilt with care to ensure it meets original performance standards.

This transformation process highlights not just the technical work involved, but the craftsmanship behind every unit we produce.

🛠️ Over 30 Years of Expertise

With more than three decades of industry experience, we’re proud to be among the UK’s remaining specialist remanufacturers. Our reputation is built on:

⚙️ Expert reconditioning

⚙️ Trusted, time-served knowledge

⚙️ Components built to last

Rebuild of the Week – Bosch 0001-601-007 Starter Motor 🔧

Heavy-duty? That’s where we shine 💪

Watch the remanufacturing process of a Bosch 0001-601-007 below— brought back to life with precision, expertise, and over 32 years of hands-on experience.

Remanufacturing Journey of Bosch 0001-601-007 Series

At the core of what we do:
✔️ Complete strip, inspection & rebuild
✔️ High-quality components only
✔️ Built to perform under pressure

We don’t just repair — we recondition to OEM-level standards, especially for heavy-duty applications.

Rebuild of the Week – Niehoff C653A Alternator🔧

Take a look behind the scenes at DFJ Automotive LTD as we bring another heavy-duty unit back to life. In this video, our team works through the remanufacturing of a Niehoff C653A alternator — a powerful 24V, 260-amp unit designed for demanding applications.

This particular alternator features bi-directional rotation (CW & ACW) and an external cooling fan, making it a robust and versatile component in specialist vehicle systems.

From inspection and strip-down to precision rebuilding and testing using our expert technical knowledge, this short glimpse highlights the care, expertise, and attention to detail that goes into every remanufactured unit we produce.

At DFJ Automotive LTD, quality remanufacturing helps extend component life, maintain reliability, and support sustainable engineering practices.

▶️ Watch the process and see how we keep critical systems running through the link below.

Niehoff C653A Remanufacture video

Rebuild of the Week – Bosch 0120489541 Alternator🔧

This 24V DC motor just came in from one of our customers for a full rebuild and reconditioning. These motors are the heart of many lifting systems — from hydraulic power units to scissor lifts — and keeping them in top shape is critical.

Rebuild of the Week – Bosch 0120489541 Alternator🔧

This week’s rebuild spotlight features the Bosch 0120489541 alternator, recently sent in by a customer from his classic Ferrari 308. ⚙️

This iconic unit has been fully reconditioned to factory specifications, ensuring the same precision and performance that made it legendary.

⚙️ Key Specifications

✅ 12 Volts
✅ 55 Amps
✅ Clockwise Rotation
✅ External Fan
✅ Lug Mount

At our workshop, we specialize in reconditioning genuine Bosch alternators using 100% original components — restoring each unit to as-new reliability and performance.

Rebuild of the Week – DFJ020153🔧

This week’s spotlight is on the DFJ020153, a reconditioned Bosch 0001-601-028. This starter motor is of a heavy-duty industrial/ gas/diesel generator/ large engine application⚙️

⚙️ Key Specifications

✅24 Volts
✅17 Tooth
✅Clockwise rotation
✅15 Kilowatt (kW)
✅Co-Axial

Commonly fitted to these applications:
⚙️TBG 620 V20, TCG 2020 V20
⚙️Jenbacherwerkeag (120345)
⚙️Deutz (1230740) (1301737) (15025488)
⚙️ MWM (305720100016)
⚙️Bosch (0001601028)

Rebuild of the Week – DFJ010636🔧

This week’s spotlight is on the DFJ010636, a reconditioned Lucas 23521 / TRIUMPH 215167 Alternator of an E-Type Jaguar⚙️

⚙️ Key Specifications

✅12 Volts
✅36 Amp
✅Clockwise rotation
✅Lug mount
✅External Fan

Commonly fitted to these E Type Jaguars:
🛞 Jaguar E‑Type Series 2
🛞1971-2 Triumph Stag

Rebuild of the Week – DFJ010595🔧

This week’s spotlight is on the DFJ010595, a reconditioned Butec 851353 Alternator of an E-Type Jaguar⚙️

⚙️ Key Specifications

✅12 Volts
✅60 Amp
✅Clockwise rotation
✅Cradle mount
✅External Fan

Commonly fitted to these E Type Jaguars:
🛞 Jaguar E-Type / XKE models
🛞 Series 3 V12 E-Type / XKE models (1971-1975)

Rebuild of the Week – DFJ020441🔧

This week, we’re shining the spotlight on a true workhorse of vintage engineering — the DFJ020441, a professionally reconditioned Lucas LRS00105 / 26172 M45G lever starter motor. Built with precision and reliability in mind, this unit is ready to bring classic machinery back to life ⚙️

⚙️ Key Specifications

✅ 12 Volts

✅ 11 Teeth

✅ Clockwise Rotation

Designed to deliver dependable starting power, this starter motor is an ideal match for some of the most iconic Fordson diesel tractors ever built.

🚜 Perfect Fit For:

Fordson New Major

Fordson Power Major

Fordson Super Major